Exhaust header matching - Will cost $15.40

Okay so i had a little fun today with my new snake pipe, i matched the exhaust header to the exhaust port.

With most pipes the header is round where it bolts onto the cylinder, but the exhaust port is rectanglular. This causes alot of restrictions! So you need to match these ports to free up the flow of the burnt gases out of the cylinder.
BEFORE


AFTER


This will only cost you $15.40 and some spare time.
Here is what u will need: Drill/die grinder/dremel, Grinding stones, small file set.

Those are from supercheap auto (its closer than bunnings for me).

So get a rectangular exhaust gasket and trace around the edges with a permanent marker on your exhaust header, this will be your guide while your grinding/filing.

Put it in a vice and start grinding, make sure you dont go too far though!
Once you have taken the bulk of the metal start filing, use the full round file to get right into the corners, now use the flat file to get the edges straight.
It is pretty much common sense when your doing it, nothing too hard.

Dont forget to trim your exhaust gasket so it doenst block the flow.


Regards,
Rob Wright.

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great work rob. you are one of the very few and far between members on here that are of any use anymore.... most just chuck big **** fights

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Cheers jeremy!

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Yeah i done this to my fatboy exhaust a week after i bought the bike and i noticed a little better throttle response,nice cheap way to get a little extra kick

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Extensively modified Pollini powered Banshee pocket unicycle

tru basicly u can do that to every zorst just make sure u clean all of the filings out of it and dont use water or fuel that aint smart

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PRO FULL FAIRING CAG

current mods:
15;1big bore 6 port
full circle balanced crank
s-bend exhuaste pipe
walbro rep carb
carbon fibre reeds
6mm spacer
balanced lightend flywheel
race fuel lines and filter
7-70 gearing
2 shoe adjustable clutch
ada footpegs
pro race whweel spacers and bearings
crankcase porting
black frame, red rims
dual front wavey disks and rear wavey disk
treaded front and rear tyres
high tensil bolts
!!!!very fast!!!!

nuthin wrong with using water or fuel for watever reason your sayin it could be used for