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Clutch Problem

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Old 22-08-2005, 04:39 PM
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Join Date: Jul 2005
Location: Baltimore, Md.
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KrazyKash
Clutch Problem

My springs broke on the clutch and so did one of the clutch pads and I don't know how to take the clutch off to replace it, can anybody walk me threw the steps of taking my clutch apart?
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Old 22-08-2005, 05:04 PM
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Join Date: May 2005
Location: sunshine coast
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RD RACING is an unknown quantity at this point
you must remove all springs [3] undo the three bolts that hold the clutch shoes on. you can re install the separate shoes in the reverse to this or you can then take off the main middle unit by firstly undoing the center hex bolt, if you don,t have a puller all you need is one [1] bolt the same diameter and thread size as the center hex bolt but 10 mm longer, this bolt is used to slowly relieve the tensed grip from the main middle unit and crankshaft, use this bolt in one shoe hole at a time, if you look at the inside area of the crankcase you will notice two little round lugs directly below the shoe hole from main unit, you have to turn the engine a little to line this up with the bolt so when you start doing up this bolt it will come in contact with the round lug, tighten up the bolt hard then loosen off and move to another shoe hole then do the same again, by doing this you are applying even pressure around the unit to assist in the separation from crankshaft, you will know when the unit has loosened, you will here a crack or see the unit pop up a little. when replacing all bolts make sure you use a good loctite on all threads and tighten well. hope you can understand this.
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Old 18-09-2005, 09:45 PM
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Join Date: Sep 2005
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stone
clutch prob

hey there thanks for the info ,had exactly the same prob and discovered that you can use the bolts that are used to hold the clutch drum casing to the clutch,to prise the main unit of,they are the same thread and a bit longer so fit perfectly.
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