Go Back   Pocket Bike Forum > Pocket Bike Forums > Pocket Bikes Discussion
User Name
Password


clutch problem please help

Pocket Bikes Discussion


Reply
 
LinkBack Thread Tools Display Modes
  #1 (permalink)  
Old 06-07-2008, 03:11 PM
shell 69's Avatar
Full Member
 
Join Date: Jul 2006
Posts: 56
shell 69 is on a distinguished road
Question clutch problem please help

hey guys i rebuilt my 49cc cag engine big boar kit,2 shoe clutch and basicly everything else it starts but it wont move as soon as i open the throtel and lift my feet off the ground it wont move it sounds like its struggling heaps and i think the clutch is sliping the full circle crank didnt have a key way for the clutch the clutch didnt eather how do i fix it how do i adust it the clutch is on as tight as it can go.
PLEASE HELP
jess
Reply With Quote
Sponsored Links Remove This Box
  #2 (permalink)  
Old 06-07-2008, 03:49 PM
hudson44's Avatar
Full Member
 
Join Date: Mar 2007
Location: Melbourne
Posts: 315
hudson44 is on a distinguished road
Back off the 2 nuts that adjust the clutch. The best way to do it is back them off until the spring is loose then tighten them so there is a little tension on the springs. This is a good starting point.
__________________
BIKE:-
None.....

Mods...
None

Future project
Steam powered penny farthing
Reply With Quote
  #3 (permalink)  
Old 06-07-2008, 07:58 PM
mac90's Avatar
Super Moderator
 
Join Date: Aug 2006
Location: Broken Hill
Posts: 2,176
mac90 is on a distinguished road
Send a message via MSN to mac90
just loosen them up & make sure they are adjusted evenly
measure how compressed the spring is so the measurement is roughly the same for both springs
Reply With Quote
  #4 (permalink)  
Old 06-07-2008, 10:35 PM
shell 69's Avatar
Full Member
 
Join Date: Jul 2006
Posts: 56
shell 69 is on a distinguished road
it feals like it is slipping on the crank there should be a key way there its stupid they havent got one
Reply With Quote
  #5 (permalink)  
Old 06-07-2008, 10:52 PM
Glen's Avatar
Full Member
 
Join Date: May 2007
Posts: 1,083
Glen is on a distinguished road
Send a message via MSN to Glen
alot of the cags flat out dont even have the keyway cast into the clutch side of things and are just a clamp fit. as in my quad.

i grab the clutch arm with a pair of vice grips and tighten the hell out of the center bolt. use a nice high quality socket head bolt as the cheap bunnings ones will round off applying that much torque to them.
__________________
Banshee SHO
- 6 port BZM
Reply With Quote
  #6 (permalink)  
Old 06-07-2008, 11:30 PM
hudson44's Avatar
Full Member
 
Join Date: Mar 2007
Location: Melbourne
Posts: 315
hudson44 is on a distinguished road
Quote:
Originally Posted by shell 69 View Post
it feals like it is slipping on the crank there should be a key way there its stupid they havent got one
They are a tapered seat. They don't even need to be that tight to hold. It will be the clutch adjustment. If you havent touched the adjustment then it will be slipping its arse of as they normally come very tight.
__________________
BIKE:-
None.....

Mods...
None

Future project
Steam powered penny farthing
Reply With Quote
  #7 (permalink)  
Old 07-07-2008, 12:05 AM
Benny88's Avatar
Full Member
 
Join Date: Mar 2008
Posts: 183
Benny88 is on a distinguished road
hang on... If the engine sounds like its struggling i dont think its slipping. if you rev it with the wheel off the ground does it rev up? If its slipping it should rev up but not realy go anywhere
__________________
The Bitch
49cc Aircooled Cag
JetPro Pipe - Fiberglass Reeds - Race Clutch Springs - Race fuel filter and lines - 14/14 Genuine Dellorto SHA - RD 3D Boost ported head kit

Half Fairing Banshee
BZM Clutch springs - BZM clutch Bell and Pinion - 19mm PHBG Dell Rep - GRC Kill switch - BZM orange coil - Polini Gaskets and Polini Rep head - BZM carbon reeds
Reply With Quote
  #8 (permalink)  
Old 07-07-2008, 12:25 AM
shell 69's Avatar
Full Member
 
Join Date: Jul 2006
Posts: 56
shell 69 is on a distinguished road
ye it runs fine wen the wheel is off the ground
Reply With Quote
  #9 (permalink)  
Old 07-07-2008, 12:36 AM
barnsey's Avatar
Full Member
 
Join Date: Jul 2006
Location: nsw
Posts: 1,692
barnsey is on a distinguished road
Send a message via MSN to barnsey
a sliping clutch can case it to sound like its strugging to rev and running like poo ...
__________________
barnsey
aka bj#5

pri
pocket racing imports- for all your euro parts service
www.pocketracingimports.com.au
john monty

prb
pocket racing bikes- all euro's best parts
http://www.pocketracingbikes.biz
Reply With Quote
  #10 (permalink)  
Old 07-07-2008, 12:46 AM
Full Member
 
Join Date: Apr 2008
Posts: 172
dazbbws is on a distinguished road
im wondering.. as you say you rebuilt the motor, i spose you would have to do the whole oil-fuel thing? also.. new crank and bore kit.. im thinking, maybe the stroke or something to short? ahaha i dont know.. x]
Reply With Quote

Reply



Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

vB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On

Similar Threads
Thread Thread Starter Forum Replies Last Post
clutch problem barnsey Pocket Bikes Discussion 3 08-09-2007 10:18 PM
Clutch Problem wannaplay Pocket Bikes Discussion 8 26-09-2006 02:43 PM
Clutch problem Elia Pocket Bikes Performance Tips 4 06-12-2005 05:58 PM
Clutch Problem [EPR]Static Pocket Bike Performance Parts 7 06-11-2005 11:37 AM
Clutch Problem KrazyKash Pocket Bikes Discussion 2 18-09-2005 09:45 PM

» Site Navigation
» Our Sponsors
Advertise Here

» Current Poll
Do you think that weight class should be added to the 2009 Australian Tittles
Yes - 41.03%
16 Votes
No - 25.64%
10 Votes
Maybe - 25.64%
10 Votes
Would this make you more incline to race in the 2009 Australian Tittles - 15.38%
6 Votes
Would this make no difference to you racing - 17.95%
7 Votes
Total Votes: 39
You may not vote on this poll.
» Search Forums
» Online Users: 20
3 members and 17 guests
46vale, Kreepa, stamas 883
Most users ever online was 314, 24-12-2007 at 11:09 PM.
» Pocket Bike Forums

» Useful Sites

Your Link Here

Powered by vBadvanced CMPS v2.2.1 (vB 3.6)

All times are GMT +11. The time now is 07:27 AM.



Car Reviews | Fast Sports Car Blog | Seat cover | Ducati Motorcycles


Powered by vBulletin® Version 3.6.4
Copyright ©2000 - 2008, Jelsoft Enterprises Ltd.
Search Engine Friendly URLs by vBSEO 3.1.0
vB.Sponsors 1.0.4