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My rebuild (another X9)

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  #21 (permalink)  
Old 21-10-2007, 12:24 PM
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TZ

The black X9 is a 2005 2 Stroke (50cc), it hasn't been fired up since the day it was bought (or so i was told), it was bought by the guy i bought it from for parts (the only parts that were missing were the front and rear brake calipers and front nose cone).

So i was pretty lucky to pick it up in the condition it was in and with the parts it was missing, i can't get parts from china for it either, i've tried.

But, that said it should work ...

wish me luck .
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  #22 (permalink)  
Old 21-10-2007, 12:28 PM
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Kool, i wish ya luck!
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TZ Performance...

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  #23 (permalink)  
Old 21-10-2007, 01:40 PM
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post tonnes more pics when you get it fired up mate!
love to see it,
cheers,
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-SQ blata rep (47cc big bore kit, 19mm dellorto PHVB, Blata reeds, Blata crank, Zocchi Rep Pipe, 7mm reed spacer)
-911 rep (BZM engine. 50cc 6 port top end, bzm bottom end, bzm pipe. gotta love bzm!)

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  #24 (permalink)  
Old 21-10-2007, 04:36 PM
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Bad news guys,

Sheared the main starter bolt in the motor, so i am going to have to strip the 2 stroke down to remove the left over thread from the bolt ...

Had a few good fires from it before the bolt sheared (stupid chinese metal) ...

Will keep you updated ...
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  #25 (permalink)  
Old 22-10-2007, 06:18 PM
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bad, luck... cant wait to see this fairing that youve made!
Better luck next time.
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  #26 (permalink)  
Old 22-10-2007, 06:29 PM
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man that sucks, just more money and time wasted
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-SQ blata rep (47cc big bore kit, 19mm dellorto PHVB, Blata reeds, Blata crank, Zocchi Rep Pipe, 7mm reed spacer)
-911 rep (BZM engine. 50cc 6 port top end, bzm bottom end, bzm pipe. gotta love bzm!)

http://www.minimotorider.com - for all of your pocket bike needs

Email:
nossta_nossta@hotmail.com
Location:
Melbourne, 3186
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  #27 (permalink)  
Old 25-10-2007, 11:36 PM
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Well here's another update...

After shearing the main shaft bolt on the 2 stroke, i managed to get another 2 stroke! this motor has a new chamber, piston, crank, pull start, starter motor (thanks to tracey and ty!).

I striped the clutch housing from the new 2 stroke and put on my clutch housing for the X9, re-wired the coil, changed the plug bolted it in, gave it a dose of fuel using the introvenis line from the trusty water bottle (it works) and gave it a few pulls from the pull start, she fired up!

Side view running


Rear view running - with exhaust gas just to prove it!


Closer look at the 2stroke and pull start


After running the bike for 30 minutes i found the electric start wasnt working, this meant the battery was NOT charging, so i ripped out the old (original) battery and replaced this with a spare alarm cell i had sitting around, which happened to be new, and soldered this in.

Ran the bike again for 30 minutes and whoala!, she charges!

Here's a pic of the new cell and the dummy fuel tank while i wait for the proper tank to arrive in the mail


Just needs a fine tune and a few pop rivets sorted out on the exhaust and she is ready for debut at the butterfly farm (in naked form until i get the fairings and nose cone finished).

I also managed to get my hands on a front brake caliper from an ATV which fits, the plus side? its hydraulic! and man does it bite!, now to find a rear brake caliper ...

Last edited by SirHSV : 25-10-2007 at 11:39 PM.
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  #28 (permalink)  
Old 25-10-2007, 11:40 PM
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While i was mucking around rebuilding the 2 stroke, i had some spare time ...


what to do????

how about a paddock stand for the white X9 ?




I love welding
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  #29 (permalink)  
Old 26-10-2007, 06:41 PM
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haha,
this builds really comming along man!
cant wait to see it all done
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-SQ blata rep (47cc big bore kit, 19mm dellorto PHVB, Blata reeds, Blata crank, Zocchi Rep Pipe, 7mm reed spacer)
-911 rep (BZM engine. 50cc 6 port top end, bzm bottom end, bzm pipe. gotta love bzm!)

http://www.minimotorider.com - for all of your pocket bike needs

Email:
nossta_nossta@hotmail.com
Location:
Melbourne, 3186
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  #30 (permalink)  
Old 29-10-2007, 06:20 PM
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As the days roll on, it's closer to thursday and this has to be ready. So as promised, here's another update...

Side fairings





All the plastics are getting sanded down, and any pits or anything else is being cleaned up before i paint them, since i am going black every mark would show up and being the person i am, i am not happy with just simply painting it and letting it sit as that.

Last edited by SirHSV : 29-10-2007 at 06:22 PM.
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